Ashok Leyland

Remote SCADA application with hardware

Enabled a leading Manufacturing giant in India with remote SCADA application and hardware.



Happy Client




About Client

Ashok Leyland is a US $ 4.5 billion company with a footprint extending across 50 countries. It is one of the most fully integrated manufacturing companies of the globe. Also, the company is the second largest manufacturer of commercial vehicles in India, the 4th largest manufacturer of buses in the world, and the 19th largest manufacturers of trucks. 

Headquartered in Chennai, 9 manufacturing plants gives an international footprint – 7 in India, a bus manufacturing facility in Ras Al Khaimah (UAE), one at Leeds, United Kingdom and a joint venture with the Alteams Group for the manufacture of high-press die-casting extruded aluminum components for the automotive and telecommunications sectors, Ashok Leyland has a well-diversified portfolio across the automobile industry. Ashok Leyland has recently been ranked as 34th best brand in India.

The Challenge

  • Inefficient asset utilization
  • No Accurate data
  • Unexpected Downtime
  • High maintenance costs
  • Absence of remote monitoring capability.

  • Lack of location monitoring capability
  • Excessive human involvement in the process
  • Reduced asset lifespan
  • Frequent equipment failure
  • Risk of over-maintenance or under-maintenance.

The Solution

After interacting with a few brands, our client explained their problems thoroughly to our team of experts. Carefully analyzing the challenges, our team realized the pain points of the client and came up with a remote SCADA application (IoT) coupled with hardware developed based on the Machine’s logic to mitigate the challenges. 

Using this set up, the client’s staff was able to collect data from anywhere and monitoring the machine performance was seamless. Using the accurate data garnered from the turbines, the staff was able to plan the preventive measures before any mishap happened. So, the process was automated, the data was captured automatically, and the performance of turbines were monitored every now and then for analyzing efficiency. 

Client Name

Ashok Leyland

Release Date

July 1, 2013

Project Types

IoT SCADA Solution

The Impact

  • 100% Automated process
  • 100% Accurate data
  • 30% Improved machine efficiency
  • Reliable and agile process
  • Increase in operational efficiency
  • On-time preventive and predictive maintenance
  • Reduced maintenance cost
  • Improved RoI

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