Robotic Process Automation

Enabled a leading Manufacturing giant in India with remote SCADA application and hardware.

Project

100+

Happy Client

50+

Experience

20+

About Client

Madras Electroplaters was started in the year 2003, in a small way by Mrs. Savithri Ganesh, a graduate in Physics, assisted by Mr. S.V. Ganash, a graduate and a metal finishing consultant experience over 20 years.

As an electroplating company, they offer a wide range of products and services. Their electroplating services include Zinc plating, Tin plating, Nickel plating, Copper plating, and Chrome plating. They also offer specialized services such as selective plating and electroless plating. In addition to plating services, they provide a variety of metal finishing solutions such as polishing, buffing, and powder coating. They work with a diverse range of industries such as automotive, aerospace, electronics, and medical Industry.

The Challenge

Inefficient asset utilization
No Accurate data
Unexpected Downtime
High maintenance costs
Absence of remote monitoring capability.

Lack of location monitoring capability
Excessive human involvement in the process
Reduced asset lifespan
Frequent equipment failure
Risk of over-maintenance or under-maintenance.

The Solution

Design the project to load the Recipe to the PLC through Computer by using RS232 Communication with PLC to load the entire time frame, Batch Time and Date
Indigenously developed software to Communicate with PLC using MODBUS(RTU).
The Trans Robo’s developed in such a way to unload from the tub to load other tubs in sequential manner according to the loaded Recipe time frame in the PLC.
We used 5 trans Robo’s to pick to load into the electroplating tubs and pick to unload the parts.
We used 2 terminals. One is a PC to load the recipe and monitor the process from the Admin desktop and one is at the workshop floor to operate separately, the shop floor PC is using a Touch Screen to RUN the Machine and Stop the Machine in any circumstances.

Client Name

Madras Electro Platers

Release Date

December 1, 2015

Project Types

Robotic Process Automation

The Impact

100% Automated process
100% Accurate data
30% Improved machine efficiency
Reliable and agile process
Increase in operational efficiency
On-time preventive and predictive maintenance
Reduced maintenance cost
Improved RoI

Robotic Process Automation